Optimized for Quality and Speed

The following list details the equipment and tooling EB Industries utilizes to perform electron beam welding, laser welding, and laser hermetic sealing operations. A whole range of additional support equipment, such as circulating furnace, aqueous cleaner, vapor degreasing and ultrasonic cleaning equipment, are also employed for specific processes.

Electron Beam Welding Equipment

All of our electron beam welding equipment feature:
Automatic Rapid Vacuum Cycling • Computer Control and Digital Displays • CNC Table Control

Hamilton Standard W-2 150 KV, 50 mA Chamber 36″ Height x 36″ Width x 76″ Length
Hamilton Standard W-2 150 KV, 50 mA Chamber 36″ Height x 36″ Width x 70″ Length
Hamilton Standard W-2 150 KV, 50 mA Chamber 36″ Height x 36″ Width x 52″ Length
Leybold Heraeus W-3 150 KV, 50 mA Chamber 36″ Height x 36″ Width x 52″ Length

Laser Welding Equipment

Raytheon SS550 – 400 Watt Nd:YAG with Allen Bradley 8400 4-Axis Control, 3D Compound Curvature Capable

Table Travel: 24″ X Axis 18″ Y Axis 18″ 2 Axis Tilt 360° Rotary Axis

Lumonics JK 701H – 550 Watt Nd:YAG with PPL 4-Axis Laser Operating Control System Including Coordinated 3-Axis Concurrent Motion

Table Travel: 12″ X Axis 12″ Y Axis 12″ Z Axis Tilt 360° Rotary Axis

Lumonics JK 701H – 350 Watt Nd:YAG with 2 Aerotech 3200 4-Axis Laser Operating Control Systems Including Coordinated 3-Axis Concurrent Motion

Table Travel: 12″ X Axis 12″ Y Axis 12″ Z Axis Tilt 360° Rotary Axis

Trumpf HL-304 – 350 Watt Nd:YAG Laser with Aerotech 3200 4 Axis Workstation

Table Travel: 12″ X Axis 12″ Y Axis 12″ Z Axis Tilt 360° Rotary Axis

2 Trumpf Profiweld™ 50 Watt Nd:YAG Manual Laser Workstations

Complete Computer Control of all Weld Parameters:

  • Pulse Shaping
  • Pulse Width
  • Beam Energy
  • Repetition Rate

Laser Hermetic Sealing Equipment

Pacific Precision Labs LSS 9000 Glove Box Laser Welding System – Atmospheric Enclosure Fully Integrated with Lumonics JK 701H Laser (See Laser Welding Equipment)

  • Completely computer Controlled Hermetic Process – Start to Finish
  • Total Chamber Environment and Weld Parameter Reporting
  • Computer Controlled Environmental Moisture and Oxygen Content
  • Inert Gas Drying w/Purification and Recycling Computer Controlled Vacuum Bake Oven

MBRAUN Lab master 130 LW Glove Box Laser Welding System – Atmospheric Enclosure Fully Integrated with Lumonics JK 701H Laser (See Laser Welding Equipment)

  • Completely computer Controlled Hermetic Process – Start to Finish
  • Total Chamber Environment and Weld Parameter Reporting
  • Computer Controlled Environmental Moisture and Oxygen Content
  • Inert Gas Drying w/Purification and Recycling Two Computer Controlled Vacuum Bake Ovens and Dual 1250mm (47.213″) Long x 1000mm (39.37″) Wide Chambers.

In addition, we have a 650 square-foot FOD/ESD Controlled Environment Certified to Class 100,000 clean-room standards (US Fed STD 100,000 / ISO 14644-1 ISO 8)

Additional Support Equipment

  • Circulating Furnace – (24 x 25 x 25, 1250°F)
  • Branson Aqueous Cleaner
  • Vapor Degreasing and Acetone Ultrasonic Cleaning Equipment w/ Solvent Recapture System

Tooling/Fixturing Capabilities

  • Full in-house machine shop and tooling capabilities
  • Various multi-station carousels
  • Orbiting tables
  • Multiple computerized rotary spindle fixtures with tail stocks
  • Multi-axis computer control of weld parameters – CNC capable, 2D DXF/IGES File Import
  • Linear roller tables and high load capacity rotary tables

Quality Assurance

  • Kestrel digital measurement microscope with labeling system, calibrated
  • Nikon SMZ-1 inspection microscope
  • Nikon SMZ-745T inspection microscope with digital camera
  • Nikon SMZ-800 inspection microscope
  • Bausch & Lomb Stereo Zoom 5 microscope
  • Various microscopes
  • Three Veeco/VIC Helium mass spectrometer leak detectors, 6×10-11 atm-cc/sec sensitivity, calibrated. Small, large bell jars and chambers. Custom vacuum leak systems and fixtures can be built to job requirements including: large or odd shaped chambers, automated and multi station systems. Pressure bombing chambers available.
  • Nondestructive testing including: dye penetrant testing, radiographic, ultrasonic and physical testing are available.
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